Keep your equipment powering forward with our industry-leading 液压缸修理 services
Whether you’re working with an 低效的汽缸 or recently experienced a catastrophic failure, 在sb沙巴体育投注找到你需要的解决方案. 我们可以诊断, repair 和 test all sizes 和 applications of hydraulic systems to keep you at the forefront of your industry.
与损坏的液压缸有关的安全和效率问题有很多. Compare these signs 和 symptoms of a damaged hydraulic system to see if you need our 液压缸修理 services for your equipment:
汽缸底座损坏
液压油泄漏
活塞、桶或其他部件破裂
Cylinder mounts need to be secure to prevent the pressure of your hydraulic system from separating the cylinder from your equipment. 管道或钢瓶泄漏通常是由密封破裂或连接件损坏引起的. 最后, 裂缝, rust or other structural damage to your cylinder need to be repaired immediately to prevent sudden failure.
并非所有汽缸问题都有警告信号. 突发故障需要紧急维修服务. Our team of skilled technicians can rapidly respond to your emergency situation to minimize downtime 和 prevent further damage to your industrial equipment.
The best way to confirm if your machine leaks is to clean the cylinder with soap 和 water 和 inspect for anything abnormal. 你要检查枪管或枪杆是否有外部损坏, 哪个会撞击汽缸筒. 液压油泄漏的另一个迹象是在阴沟周围出现裂缝. 如果您发现任何外部损坏，请进行进一步调查. 做更彻底的检查, 最好由专业人员将sb沙巴体育投注从外壳中拆下. 技术人员可以检查和测量所有直径，以确保它们正确对齐.
液压缸泄漏的原因有哪些?
Often referred to as a cylinder bypass, various factors may cause a leaking hydraulic cylinder. 这些原因包括:
磨损或过时的液压缸活塞密封.
sb沙巴体育投注部件内部损坏，包括密封件、活塞或sb沙巴体育投注筒.
活塞螺母松动或液压油脏.
金属颗粒渗入汽缸内部部件.
液压缸的泄漏也可能是由机器中心的鼓筒引起的, 造成分布不均匀. This situation causes the oil to travel around the piston 和 fail to hold the load the stroke requires.
你能停止泄漏的液压缸吗?
The best way to stop a hydraulic cylinder from leaking is to have a technician perform a seal replacement. 然而, a seal replacement is only an option if all other parts of the cylinder are in good working condition. Technicians can use OEM or aftermarket seals, which can be sourced from a variety of wholesalers. 一般, 技术人员需要将钢瓶从外壳中拆下, 剥离其机制, 清洁部件并测量所有部件，以便重新组装.
在拆卸损坏的液压缸时，安全是首要考虑的问题. 首先，您需要检查单元并记下所有组件. Underst和ing the hydraulic system 和 if there are any stored energy sources present is vital to preventing injury. 储存的能量来源可能来自蓄能器或sb沙巴体育投注上的重物.
第二个, 该装置必须隔离并适当分类, 所以它不会和附近的其他机器混在一起. 一旦你给设备贴上标签并确认没有储存能量, 拆卸连接sb沙巴体育投注和液压装置的两端. 在执行该步骤之前，请确保钢瓶没有加压. 检查一下锁头销，看能不能移动. 如果销太紧而无法移动，则可能仍有重物作用在sb沙巴体育投注上. You will need the assistance of an engineering specialist to remove the clevis pins if they are too tight to remove manually.
最后，确保你有合适的清洁设备来完成清除. 将钢瓶从外壳中取出可能是一项脏乱的工作，石油泄漏也很常见. 堵塞液压软管和端口，以限制漏油的风险. The cylinder can be removed from the housing once the ends 和 pins have been removed 和 stored.
如何拆卸液压缸?
Disassembling a cylinder is a complex process 和 is best left to a professional with specialized hydraulics experience. 然而, it is important to underst和 the steps involved if you regularly work with cylinders. 首先，您需要确定柱体类型. 有些sb沙巴体育投注很小，无需专门工具即可拆卸. 大多数钢瓶, 然而, are large enough to require specialized equipment to separate the cylinder from the boom assembly. The piston nut also needs to be removed with controlled hydraulic pressure to ensure the safety of everyone on site.
腺体切除后, 该杆需要加强一个特定的工作台夹具，以安全地移除其他组件. 此时应拆下的主要元件是活塞螺母. Extra care must be taken to ensure no part of the cylinder is damaged during the removal process.
如何修理液压缸的技巧
虽然你可能认为液压缸的维修是一件容易的事, 但是和许多项目一样, 如果你没有做好准备，事情很快就会变得复杂, BOB沙巴体育登录, 或工具. 在sb沙巴体育投注汽缸, 我们明白，危急时刻需要采取危急措施, so we want to provide guidance for our customers who want to try 和 address issues themselves before calling in the professionals.
You’ll need to disassemble the wire ring cylinder by retracting the 杆 assembly ad removing the external steel wire ring. 清除sb沙巴体育投注盖周围积聚的污垢或油. 用你的木槌或打孔器, push the head into the cylinder tube until you can see the internal groove 和 reach the internal wire ring. 使用密封组件上的塑料拆卸环, 将其插入内部凹槽，带羽毛的一端指向管子.
Hold one end of the ring tightly in the groove with a screwdriver while inserting the other end into the groove. Both tips should snap in fully 和 securely before attempting to remove the 杆 to prevent them from being caught between the head 和 tube. 你现在应该能够延长杆拉的头从管.
Begin your threaded head cylinder disassembly by loosening the set screw 和 the 后盖 和 removing the piston, 杆, 以及压盖总成. 松开锁紧螺母，从连杆总成上拆卸活塞. 一旦活塞不挡路，拆下密封件并用溶剂清洗零件. 检查sb沙巴体育投注管、杆和活塞是否损坏，必要时进行抛光.
修复后, 您应该能够通过检查损坏的类型来诊断问题的原因. 这一步对于避免重复重建和修复过程至关重要. Our experienced technicians can help you to identify signs of problems 和 address the source of the problem.
我们维修的钢瓶类型
拉杆装置
拉杆sb沙巴体育投注是美国最常见的sb沙巴体育投注之一.S. They are held together by several threaded tie bolts that secure two 后盖s to the unit’s barrel. 螺栓还将底板和缸盖固定在sb沙巴体育投注管上. 拉杆sb沙巴体育投注通常配备密封装置以防止泄漏. 这些单元有小口径和大口径迭代. 小口径装置有四个杆，而较大的装置可以有20个或更多的杆. sb沙巴体育投注执行液压缸更换小缸径和大缸径拉杆缸. 这些单位是相对容易拆卸服务，维修或定制.
BOB沙巴体育登录气瓶
BOB沙巴体育登录汽缸与端盖BOB沙巴体育登录到机器的桶. 其他组件，包括支架，都BOB沙巴体育登录在盖子上. 虽然这些设计坚固可靠，但它们不容易拆卸和维修. 如果你的BOB沙巴体育登录sb沙巴体育投注需要修理，你可能需要购买一个新的单位. Yates can help you decided the best course of action for your welded 液压缸改造 process.
单作用sb沙巴体育投注用于需要推力或拉力的应用中. 因此，该机组的液压油只在活塞杆的一侧工作. The other force is typically p杆uced by the weight of the load 和 pulls the cylinder in the opposite direction. 由于设计简单，许多企业使用单作用sb沙巴体育投注. Maintenance is a simple task 和 Yates can repair 和 replace most single-acting cylinders quickly 和 efficiently.
双作用液压缸
Construction companies commonly utilize double hydraulic cylinders because they are easier to control than single-acting units. 大量的加压流体在活塞的长度上持续运动, 允许操作员快速实现所需的运动. Yates为双作用装置提供液压缸维修和更换服务.
定制的圆柱体
Yates employs a team of engineers 和 designers who are experienced in rebuilding 和 repairing custom hydraulic cylinders. 无论您是定制液压缸还是气动缸，我们都可以为您提供帮助. 我们提供各种sb沙巴体育投注，包括单作用sb沙巴体育投注, 双作用, mill-duty, 小口径及以上口径.
我们的工程BOB沙巴体育登录
Our 液压缸改造 和 repair services harness the latest CAD technology to provide sophisticated answers to your hydraulic questions or issues. 定制系统需要定制解决方案, 因此，我们的工程团队可以设计出您需要的精确的替换部件. Our in-house fabrication team will create the custom components necessary to keep your facility operational with minimal downtime.
我们的工程服务的一个关键组成部分是我们的测试过程. 我们使用多达10个测试台,000 PSI的能力和测压元件可以运行高达250 PSI,000磅力. We also use cycle testing to ensure any new or rebuilt components are ready for the dem和s of your company.
如果您不需要定制的组件为您的液压维修, 我们将在大量的零件和设备库存中寻找现成的替代品. Installing finished goods in your hydraulic system reduces the cost 和 time of a cylinder repair service.
液压缸改造
今天sb沙巴体育投注，了解更多关于我们的专家维修服务. 没有必要继续与泄漏作斗争, 低效的汽缸, when you can update your equipment 和 keep your company operating efficiently with emergency repairs 和 preventative maintenance from Yates sb沙巴体育投注.
The best way to confirm if your machine leaks is to clean the cylinder with soap 和 water 和 inspect for anything abnormal. 你要检查枪管或枪杆是否有外部损坏, 哪个会撞击汽缸筒. 液压油泄漏的另一个迹象是在阴沟周围出现裂缝. 如果您发现任何外部损坏，请进行进一步调查. 做更彻底的检查, 最好由专业人员将sb沙巴体育投注从外壳中拆下. 技术人员可以检查和测量所有直径，以确保它们正确对齐.